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Fundamentals Concerning Thermocouple Types Used Today

Written By Tao on dimanche 1 septembre 2013 | 07:47

By Kate McMahon





Modern technological advancements have resulted into development of many thermocouple types to suit various applications. Although there are several types of thermocouples, the working principles are the same across all of them. Basically, this device consists of dissimilar conductors, which make contact and produce a voltage when warmed or heated. The amount of voltage generated depends on the difference in temperature between the metal junction and other components of the circuit.



Thermocouples are among the most broadly used kinds of temperature sensors in use today. They are used to measure, control, and sometimes convert temperature gradients into electrical power. Commercial thermocouples are very cheap and can be interchanged if they malfunction. They are sold with standard connectors and may be used to measure a big range of temperatures. Thermocouples differ from other forms of sensors because they do not need external excitation and they are self-powered.



Certain metal alloys with repeatable and expected relationships between temperature and voltages are applied in the production of these equipment. Different ranges of temperature function best with certain metal alloys. Intermediate connections could be constructed using extension cables if the measurement points are far from the sensors. Cheaper materials may be used to make the extension.



Since there are several kinds of thermocouples, when selecting, one should consider insulation, probe construction, and make. These variables affect accuracy, range, and reliability of readings. The gadget should not restrict the range of temperature that has to be measured. Main models to pick from include type E, J, N, K, B, S, and R. All these models differ in materials, characteristics, and ranges of temperatures they can sense. Some are general purpose whereas other are utilized on specific applications.



Type K is a low cost general purpose device. It is the most widely used and as such, it comes in a wide range of probes. It can be used in any application unless otherwise stated. Its sensitivity is approximately 41 uV per degree Celsius and can measure temperatures in the range of -200 to +1200 degrees Celsius. Chromel and alumel alloy metals are used.



Type J sensors are non-magnetic and significantly sensitive. Their sensitivity is stands around 68uV per degree Centigrade. Because of their sensitivity, they are good for utilization on applications that entail low temperatures. Type J are second in popularity after K. Their metal junctions consist of constantan and iron and they can be applied for temperature ranges of between -40 to +750 degrees. Use below +760 degrees Centigrade is not advised.



Type N is designed to be an enhanced type K thermocouple. It is a good choice for high temperature applications. It is a low cost model with the ability to resist high temperature oxidation. As a result of its properties, it is gaining popularity. Types B, S, and R are referred to as noble metal thermocouples, hence they exhibit the same characteristics.



Thermocouple types vary in sensitivity hence their uses. The high stability of type S makes it to be used as a standard for calibration of gold. S model is very costly and has low sensitivity making it unsuitable for use on general applications.









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